Building your own DIY high power LED lamp: Part One

It is no mystery that LED technology has evolved greatly during the past several years. We are now up to the point where anyone can buy LED lamps to replace HPS fixtures, with full spectrum LED configurations that have showed to be just as good – or sometimes even better – at growing crops (see here for a post about LED lights Vs HPS). However these lamps are often very expensive – most commonly around thousands of dollars to adequately replace a 1000W HPS. Within these series of posts I am going to talk about how you can build your own LED lighting to replace HPS lights for pennies on the dollar compared to commercial LED fixtures.

WARNING: Mains voltages (110-220V) can be extremely dangerous. Please make sure that you know what you’re doing if you’re going to follow these instructions. All of this information is provided “as-is” with educational purposes only. Make sure you follow all safety precautions when working on mains electricity. 

There are several ways in which you could build your own LED lamps. This usually involves building an aluminium case with fans, putting an LED driver inside and then using that driver to power rows of different light emitting diodes. A driver is basically a transformer not unlike a computer PSU that takes voltage from the mains and dials it back down to a lower voltage that you can use across a row of diodes. Most commonly commercial lamps use combinations of 3W diodes with narrow focusing elements with sometimes higher wattage elements with wider focusing elements. Building a configuration like this can be done but it is a laborious that we can avoid using some of the latest advances in LED technology.

To make a simple high power LED lamp we should absolutely forget about putting together LED elements of different colors. This involves a lot of wiring and makes the lamp fundamentally more expensive. To replace them we can use white diodes instead which although far less efficient – as they are basically blue diodes whose light is absorbed and re-emitted by a phosphor – can give us all the different colors we need in the proportions we need them. The image above shows you the spectrum of different white diodes, as you can see we don’t want the 5000-8000K or 3700-5000K LEDs – which emit a lot of blue light we don’t need – but we need the much “warmer” 2600-3700K diodes which produce a lot of light in the red region of the spectra, with enough blue to provide us with close to a 1:3 ratio. Although this light spectra is still not ideal compared to what plants absorb it will easily able to replace a 1000W HPS.

To make things very simple and avoid using a separate driver we can use 150W LED cobs that include their own driver and are fed directly with 120/240V electricity (like the ones here). As I mentioned we want the lower temperature spectra white diodes so go for the “Warm white” and make sure the temperature description says it is at least 3200K or lower (if you’re looking at another source). The publication above contains 150W cobs that can do 2500-3200K so they can be considered ideal for this application. For every 150W cob you install you should also install a 2A AC fuse for that cob only to ensure that if anything bad happens the power will be cut almost instantly. Since these cobs are wired directly to mains electricity you should be specially careful with having proper safety precautions (proper soldering of the wires, solders protected with isolating material (like silicon) fuses for each cob, etc). 

Of course the cobs are only half the setup. We need to place these cobs on top of an appropriate heatsink and then also ensure we have fans for it. You can buy a properly sized aluminium heat sink here. Since cobs measure 16×40 we can comfortably glue two cobs to the bottom of a heat sink of profile A (146x22mm) with a length of 400mm. To glue the cobs to the heatsink you should use proper arctic silver thermal adhesive (you can find it here). For fans you can place 2 12cm Fans on top of the above. There are several fans that work with 120-240AC that you can use, for example these fans work with 120V. This setup will give us a 300W LED lamp, with 2 fans that should be able to keep the heatsink temperatures in check. All of this for a total of around 83 USD, let’s call it 100 USD after adding fuses, cable and other parts you might require.

The above lamp will not replace a 1000W HPS on its own, for this you will need at least 4 cobs – meaning two of the above lamps – which should give you 600W of LED power that should be close to the PAR of a 1000W HPS light. This for the cost of only 200 USD (far less than the commercial LED replacement lights). I am in the process of making my own so I will be able to give you some additional details as soon as I get the parts and finish building my own setup. In part No.2 of this series of posts I’ll show you the results of my work and what it does in terms of photon flux and PAR.




What is the ideal nutrient solution temperature in hydroponics?

One of the simplest variables that can make a substantial difference in crop yields in hydroponics is the temperature of the nutrient solution. Nutrient absorption by plants is mainly controlled by chemical processes within their roots and the efficacy of these processes is determined in an important part by the temperature the roots are subjected to. Since plants don’t have a mechanism for active temperature regulation they just react to changes in temperature in order to best adapt to the environment that surrounds them. Today I will be talking about the optimum solution temperature in hydroponics, what influences this value and what factors we must consider when deciding what temperature to use in our hydroponic system.

Solution temperature affects several important variables. Oxygen solubility changes as a function of temperature – decreasing as temperature increases – so as you increase the temperature the availability of oxygen to plant roots starts decreasing. As you increase temperature however the speed of the chemical reactions in plant roots increases, so there is an increase in respiration rates as temperature increases. The ideal temperature is therefore always a compromise between this decrease in oxygen availability and the increase in metabolic rate that is given by higher temperatures. For almost all commercially grown plant species optimum solution temperatures will be in the 15-30°C (59-86F) range due to this reason.

However there is no rule of thumb for optimum solution temperature selection in hydroponics. It should be clear that since different plants evolved across different conditions some of them perform better at lower temperatures and some others do better at higher temperatures. We know for example that the optimum nutrient solution temperature for potatoes is in the 20-25°C range (see here) while the optimum temperature for plants like cucumbers is higher, at 28°C (see here). For some plants like onions the best solution temperature can actually be a bit higher, even in the 26-30°C range (see here). Others like lettuce and baby leaf crops actually prefer much lower temperatures, with optimum results near 20°C (see here and here).

It is then clear that picking a random number between 15-30°C is not enough, a careful study of the plant specie being grown has to be carried out in order to select an adequate temperature. It is also important to note that higher temperature choices do not come without problems. We know for example that pythium and other infections are associated with increases in temperature since pathogen metabolism is also enhanced under warmer conditions (see here and here). This shows how even though the optimum temperature for tropical flowering plants is usually in the 25-30°C range, it is usually not common to see optimum results at these temperatures due to the potentially higher prevalence of diseases. This is most probably why growers usually go with a lower temperature in the 20-25°C to avoid risking diseases at a higher temperature.

If you want to try higher temperatures it is therefore better to go with sterile type hydroponic systems where microbes don’t play an important role and to implement measures – such as silicate additions to the nutrient solution, UV filtration and constant oxygenation – to ensure that disease prevalence is as low as possible. Also avoid adding any source of organic carbon (like sugars) as these can play an important role in feeding incoming pathogens. Big gains can be obtained with a better solution temperature control, provided that diseases are controlled and a temperature adequate for the plant being grown is selected.

 




Are High Pressure Sodium (HPS) Lamps better than LEDs?

Growers who use artificial lighting usually prefer high pressure sodium (HPS) lamps to do the job. Not only do HPS lamps have a very high photon flux but compared to metal halide (MH) lamps they have a much more prominent red spectral component and therefore a significantly larger dose of photosynthetically active radiation (PAR) per watt. However during recent years light emitting diode (LED) lamps have become much more efficient and have started to compete for the artificial lighting domain. However is there any advantage to using LED lights over HPS lamps? Are HPS lamps always going to be the winners? Today we are going to look at the science comparing HPS and LED lamps to see if there is currently a winner between the two.

The above graph shows you the PAR spectra. Basically this tells you which wavelengths of light are most prominently absorbed by plants. From this diagram it is clear that plants have peak absorptions around the blue and red parts of the spectra while the green section of the spectra is absorbed much less intensely and instead reflected (the reason why most plants look green). Ideally we would want lamps that have peaks in the regions of the spectra where the PAR peaks as well and we would like to have the highest peak in the red which is the region where we get the most efficient photons for the photosynthesis process.

In HPS lamps our spectra is basically fixed by the nature of the light source while in LED lamps we can tune the light source a lot. This is one of the reasons why there is such confusion when comparing HPS and LED lamps. Since LED lamps can be tuned so much it isn’t surprising that there are a large variety of cases where growers have experienced worse results from LED lamps compared with their HPS counterparts. With HPS lamps you basically buy one 1000 W lamp and you’re done while with LED lamps things such as the color distribution of the diodes being used and the focusing elements they have installed can make a tremendous different.

Checkout this study comparing LED and HPS lights to grow lettuce and radishes. The picture above shows you the results they had with HPS lamps compared with 3 different experiments using different LED distributions. A person running setups 2 or 4 would have thought that LEDs are worse than HPS lights while someone using setup 1 would have concluded that LED lamps are simply much better. This is why some growers will tell you that LED lamps are the greatest thing on earth while others will tell you they are never as good as HPS — they simply have used different lamps. Notice that in setup 3 a complete breakdown of the photosynthetic process happened.

In the above experiment growers used 4 LED types, 455nm, 640nm, 660nm and 735nm LEDs in a roughly 10:120:10:1 ratio. In setup 2 the 640nm LED intensity was reduced by a factor of 1.5, in the setup 3 the 735nm component was changed to nighttime only and in setup 4 the 735nm LED was changed to only two hours during nighttime. You can see how the decision to change a light source that contributed less than 2% of the total light flux to nighttime had a very important effect. This is because the 735nm wavelength has a circadian rhythm effect that can substantially change how the plant responds. Just turning on 2% of the LEDs at the wrong time completely turned around the results.

With the above it is not surprising that we find contradictory evidence in the scientific literature. Articles like this paper on cucumbers find that HPS provides better growing efficiency compared to LED lamps in line with other articles like this one on lettuce. However we should bear in mind that the LED lamps used are always different and the fact that a LED array provides worse results compared to HPS does not mean that this is true for all LED lamps overall. Since LED lamps can be tuned so much it is almost certain that for a given plant specie you will always find an LED combination that gives you at least the same results as an HPS lamp.

Nonetheless the power savings from LED lamps also need to be considered. In experiments where comparable photon fluxes are used LED lamps tend to provide savings of at least 30-40% in terms of power consumed from the lamps only while these savings can reach even higher values when considering the additional cooling needs of HPS lamps (that are often much lower for LED lamps).

Per the above LED lamps are definitely worth considering as a replacement for HPS lamps. However you need to properly build your LED lamps such that the photon flux and spectral composition does provide you with results that can surpass those of regular HPS. Building a lamp that is underpowered or that has an inappropriate spectral composition can indeed cause you to get results inferior to those of HPS lamps. This is most probably the reason why so many growers are so reluctant to move to this type of solutions when using either only artificial or supplemental artificial lighting.




Five dos and don’ts for automated pH control in hydroponics

The pH is one of the most important variables to control in hydroponic culture as it plays a key role in the availability of different ions and their absorption dynamics. Although most growers control pH manually it is often desirable to implement automatic pH control so that you can ensure that your solution always stays within an optimum range. This is especially true in recirculating systems where correcting the pH of the solution after it goes through the plants’ roots is necessary. Today I want to share with you five dos and don’ts when implementing automated pH control in hydroponic culture.

Do test your pH meter frequently with a buffer solution.  In hydroponics pH meters can lose calibration rather quickly as a consequence of being immersed in a nutrient solution that is at a lower ionic concentration than what’s ideal for most glass electrodes. This means that testing your pH meter with a buffer solution often – every week is ideal – is necessary in order to ensure that you are getting accurate readings. If the reading is not accurate you can then recalibrate the meter.

Do recondition your pH meter every month. In line with the above and in other to increase the life of a pH meter and each calibration it’s necessary to immerse the pH electrodes in a pH 4 or 7 buffer solution every month – for at least 2-3 hours – to ensure that the ionic content of the electrode is restored and the glass membrane’s responsiveness remains accurate. If you do this your electrode will be happier and you will need to calibrate less frequently. If an electrode is covered in biofilm the putting it in a hot bleach solution for half an hour before the buffer immersion is also necessary.

Do use electrodes designed for constant immersion. Regular pH electrodes – including those sold with some automated pH controllers – are not meant to be immersed the whole time and therefore get damaged and lose calibration much more quickly when used in this manner. To get best results use pH electrodes that are fabricated with long term immersion in mind. I wrote a blog post about these electrodes and why they are different than traditional pH electrodes.

Do place your electrode as far as possible from your pH changing inputs. When using a pH controller you should place the pH probe as far away as possible from the place where your pH up/down solutions will enter the hydroponic system. This is so that your pH electrode can get a slow change in pH as the pH up/down is mixed with the entire reservoir. Placing the probe close to the inputs will cause very erratic changes in the pH that do not really reflect the effect of the addition across the entire reservoir.

Do have addition limits in your controllers. Allowing a pH controller to add as much substance as needed to correct the pH can be a very bad thing to do. This is because several things can go wrong – pH probe losing calibration, controller getting damaged, electrical noise etc- that can cause unnecessary levels of addition that can kill an entire crop. Always have controllers where maximum additions per unit of time can be specified so that the possibility of this happening is minimized.

Don’t rely on a single pH probe. Although single probe controllers are the most common they can also be the most dangerous. A pH probe can get damaged, it can lose calibration or it can give erratic readings due to other reasons (for example electrical interference from other things in the reservoir). Therefore it’s always best to use two-probe controllers where readings are always verified across the two probes to ensure that the reading the controller is getting is accurate. If you have a commercial enterprise then this is a must, you wouldn’t want to lose an entire crop due to a bad pH probe adding a ton of acid/base to your solution.

Don’t aim for a specific pH value. A pH controller should not aim for a specific value of pH but to maintain pH within an adequate range. Usually the best way for a controller to act is to have a range with high/low thresholds where the controller will act to take the pH to the middle of the range when these thresholds are exceeded. For example a controller can be told to maintain pH in the 5.6-6.4 region and then it will act whenever the pH reaches 5.6 or 6.4 to take it back to 6 when any one of these two thresholds is breached. However if the pH is at 6.4 and the controller drops it to 5.8 it will not try to then bring the pH up (because it’s above the lower threshold).

Don’t place your pH probes near pumps or other electrical equipment in reservoirs. A pH probe takes an electrical measurement and is therefore prone to electrical interference. Having a pH probe close to other electrical equipment – especially those that draw significant current – can cause those wires to induce currents in the pH probe wires and generate all sorts of issues with pH readings. Always place pH probes away from pumps and ensure the pH probe and pump wires are never tangled together.

Don’t use very concentrated acid/base input solutions. A pH controller will be doing very fine control over a small pH range so it won’t need a very large amount of acid/base to do this job. Using very concentrated acid/base can cause the pH controller to completely overshoot its targets and cause it to either cause the system to get into an undesirable state – for example a very low pH if the controller can only add acid – or enter a loop where acid additions are followed by base additions in an endless cycle. Usually you want your acid/base mixtures to be concentrated enough to shift the pH over their addition volume but not much more than that. Strong acids/bases in the 10-20% concentration range are usually more than enough for this job.

Don’t ignore your controller’s data. A pH controller will do its job – control pH within a range – but it will not tell you whether your system is doing ok or not from a plant-health perspective. How often your pH controller has to add acid/base and how much acid/base it’s using to perform its job are important pieces of information that you need to take into account in order to ensure that your system is working properly. Remember that pH controlling substances often also contribute nutrients – like phosphorous or potassium – so it’s important to keep all these additions in check.

Of course pH control is no simple task and different pH controllers will have different advantages and disadvantages. However doing what you can to ensure proper maintenance – cleaning, conditioning electrodes, having proper placement, etc – can go a long way in ensuring that your setup behaves as ideally as possible. If you can then I would advice you build your own controllers using things like arduinos, raspberry pi computers and robust immersion pH probes so that you can have an optimum setup that can deliver all the advantages of pH control with as few disadvantages as possible. I’ll write about building your own pH controller in a future post.

 




Using triacontanol to increase yields in hydroponics

Usually additives used in hydroponics need to be added in rather large quantities to obtain palpable results. Molecules like salicylic acid – which we have discussed before – need to be used in concentrations in the order of 10-4 to 10-2 M to obtain a significant effect. This means that you need to use quantities in the order of 20-150ppm of most additives in order to see a significant result. However there is a molecule called 1-triacontanol that can generate very significant results with only a fraction of that concentration. Today we will talk about this substance, what it does, how to use it and why it’s such a desirable tool in your hydroponic additive arsenal. Many of the things I will talk about in this article are derived from this 2011 review on triacontanol (make sure you read that for a deeper insight into why this molecule works).

Triacontanol is a very long fatty alcohol. Each molecule has 30 carbon atoms linked in a linear structure which makes this molecule extremely hydrophobic and hence very hard to dissolve in something like water. Using triacontanol therefore involves dissolving this molecule in something other than water –  for example Tween 20, chloroform, methanol – before adding water in order to prepare an emulsion for use in either root applications or foliar feeding. Most research using triacontanol has used foliar feeding as this is the easiest way to control the application of the molecule and also how it seems to have the largest effect.

The effects of this molecule are not short of miraculous. Triacontanol is usually applied in concentrations on the order of 10-7 to 10-9 M, which means it is used from around 0.01 to 1 ppm. This means that we use about 1000 times less triacontanol than other additives in order to obtain a meaningful result. The table below shows some of the effects that triacontanol has showed in peer reviewed studies, with plant height, weight and yields increasing across a variety of different species, from tomatoes to japanese mint. Papers on other plants besides those on the chart have also been published, for example triacontanol has showed to significantly increase yields in lettuce crops (here).  Some studies have also found that the effect of triacontanol can also be enhanced through the use of magnesium or in conjunction with other hormones (here).

With such an impressive array of effects and such a low expected toxicity – due to its very low solubility – it’s definitely one of the best additives to use to get production gains in hydroponic crops. This also makes it one of the most commonly used substances in commercially available grow enhancers. Nonetheless since it’s used in such a small quantity it’s very easy for someone to buy a small amount of triacontanol and use it for years before running out. You can buy small amounts of triacontanol as a powder (there are several reputable sellers on ebay) and you can then prepare your own concentrated triacontanol solution in Tween 20 – not water – that will last you for ages. A liter of 2000ppm solution of triacontanol will last you for 1000-2000 liters of foliar spray. You cannot get more economical than that.

The optimum application rate and frequency for triacontanol varies across different species but if you want to take an initial guess use a foliar application of a 0.5 ppm solution every week. There is usually a sweet spot for concentration – after that you start to see a decrease in results compared to the highest point – so you want to start below a 1 ppm application rate. For some crops repeated applications might be unnecessary – with just one or two applications giving most of the effect through the entire crop cycle – while for others you do want to apply every week. How you initially dissolve the triacontanol to make your concentrated solution is also important with Tween 20 being the most ecologically friendly – although not the easiest – option.




Salicylic acid and its positive effect in hydroponics

When looking for ways to increase crop yields we usually want something that is safe for the environment, safe for us and able to give us a substantial bang for our buck. From the multitude of additives that have been researched during the past 30 years one simple organic molecule seems to fit all the requirements very well: salicylic acid. Today we are going to talk about why this additive is so interesting for use in hydroponic culture, the results it has shown in peer reviewed publications and how we can use it to increase our crop yields. For those of you interested in this molecule I would also recommend reading this 2010 review which contains a much more detailed look into the scientific literature surrounding salicylic acid research in higher plants.

Salicylic acid is a simple organic molecule with the structure showed above. We have known for a long time that plants produce it and we knew almost right from the start that it played a key role in plants’ response to diseases and stress (see here for some early insights from Tobacco cultivation). Salicylic acid is used as a signaling molecule in plants (a.k.a hormone), moving from stressed organs to non-stressed ones as the plant is attacked. However its role is much more complex, having functions related with chloroplast creation, inhibition of fruit ripening and many other important processes.

After learning that this was an interesting molecule it wasn’t long before people started studying whether exogenous applications provided any benefit. We have learned that it enhances dry mass and leaf area in corn and soybean (here), that it can enhance germination in wheat (here), the oil content in basil (here), the carbohydrate content in maize, etc. There are also several studies pointing to improvement in root development – even from foliar applications (here) – suggesting that this hormone is able to increase plant productivity through several different mechanisms. The incidence of diseases can also be reduced dramatically by salicylic acid applications (here).

We also know this molecule has important effects on the flowering process. It can induce earlier flowering in plants and can often cause larger fruit settings in some plants (like papaya (here)). Most importantly foliar spraying of tomato and cucumber plants with salicylic acid has showed important increases in yields (here). It is therefore clear that exogenous applications of salicylic acid can have many important benefits in crop production and this is therefore an important candidate to consider for enhancing crop production.

But how do we apply it? Most commonly this molecule is applied in foliar feeding regimes, although in some cases it is also applied directly in hydroponic solutions. Most commonly concentrations in the order of 10-5 -10-4 M are used since it has been showed across a few studies that negative effects start to show up when the concentration level reaches 1mM. This means that regular doses will be around 1-100 ppm with the lowest spectrum of dosage being preferred if the effect on the particular plant is unknown. The solubility of salicylic acid is 2.48g/L at 25°C so concentrated solutions of up to around 20-30x can be prepared without issues to make it easier to apply on plants. The preparation of more concentrated solutions requires some tricks but it certainly can be done.

Salicylic acid also has the advantage of being a very safe molecule so it can be applied without a lot of worry in order to experiment with its effects. For testing on new plants foliar applications of 20-30ppm would be most common, with applications usually carried out once every 5-10 days. The frequency of application as well as the best concentration to use will of course depend on the particular plant you’re growing. There are also several other molecules that can be used with salicylic acid to enhance its effect on some plants, but this will be the focus of a future post.

Finally it is also worth noting that salicylic acid is not aspirin (aspirin is acetylsalicylic acid, a related yet different molecule) so if you want to experiment with this additive you should buy salicylic acid instead of just “dumping some aspirin” into your foliar or hydroponic nutrient solution.




Using titanium to increase crop yields

There are many additives that can be used to enhance the yield of flowering crops. Some have been covered in this blog – like silicon – while others haven’t been mentioned here. Today we are going to talk about a rarely discussed additive that is infrequently used in plant culture these days: Titanium. I want to talk about this additive in light of a literature review that came up recently (April 2017) about the use of Titanium in crop production. The magazine where this review came from (Frontiers in Plant Science) is a magazine that often has good content in the field of innovative crop enhancing techniques.

Titanium use in plant culture is not new. From the early 1980s people started to experiment with titanium as techniques were developed in order to produce titanium chelates that could be used in foliar applications. Basically all reports of yield increases – that show wonderful increases up to even 95.3% in yields – come from a paper on the biological importance of titanium by Dr. István Pais in 1983 and then another publication in 1991 by the same person (here). Other authors have also showed increased yields (here and here) although in some cases in conjunction with other additives (like Si) with results often much less dramatic than the initial 1983 papers. Titanium nanoparticles have also been tested and their effect has mostly been negative with decreases in plant growth and often DNA damage. For this reason when using titanium you want to go with a soluble chelate and not nanoparticle sources.

Creating aqueous stable Ti is not a cake walk. There is currently only one product that carries water soluble Ti (called Tytanit) and as far as I can tell no other commercial products for the application of Ti exist at this moment. This tytanit product is most probably titanium ascorbate – the most popular chelate used – but other organic chelates, like Ti citrate, might be usable as well. Preparing Ti ascorbate is not so easy to get as well – you cannot just buy it on ebay/alibaba as it’s not stable as a solid – so you need to prepare it from scratch. Titanium chemistry in solution is sadly very complicated.

However there is probably a route to the easy preparation of such complexes using a simple method involving titanium dioxide and ascorbic acid. We know from dissolution studies of titanium dioxide that it can be dissolved significantly by ascorbic acid but the final concentration of these solutions is not very high with a final concentration of around 0.025M of Ti possible in solution using this method, with a surrounding concentration of 0.15M of ascorbic acid. More acid does not help dissolve more titanium dioxide as this seems to be the solubility limit of the titanium complex. This gives you around 1.2g/L of Ti which you need to dissolve 500-1000x to arrive at the recommended application rate of 1-2 ppm. This will give a final ascorbic acid concentration of 26ppm which is acceptable as an additive as well.

Obviously there are some further formulation steps necessary to get the above to work correctly but this outlines the basics to develop a concentrated titanium ascorbate product that can be used for the creation of a Titanium supplement. Industrally this can be achieved much more efficiently with the use of titanyl sulfate which is a readily soluble and easy to get industrially – but hard to get for your home – form of titanium. You can see this patent for examples of how a fertilizer using titanyl sulfate can be prepared.

Evidence about titanium – applied as titanium ascorbate in a foliar spray – being positive for crops is significant. Various positive effects have been shown across a significant variety of plants across several different plant types – tomatoes, beans, peppers – by different authors. The effect on yields is not so clear – probably in reality not as large as shown in the original studies, but probably significant enough to warrant further studying. The development of low-cost processes for the manufacturing of titanium fertilizers will further enhance their use and increase our knowledge about their true capabilities. More studies with ascorbic/ascorbate controls will also show us clear evidence of whether we are seeing effects related with the ascorbate or the actual Ti chelate.




Phosphorous toxicity and concentration in higher plants

If you search the web for symptoms of nutrient toxicities you will often find clear pictures and descriptions for most elements. Feed a plant too much nitrogen and it will grow leggy and weak, with dark leaves and long stems, feed it too much boron and you will see yellowing and tissue necrosis. However you will struggle to find descriptions for toxicity symptoms for potassium (K) or phosphorous (P). Is there really no P or K toxicity? Why are they no pictures or clear ideas of how these problems look? Today I am going to talk a bit about P toxicity and why it’s so difficult to reach levels where plants react very negatively to ions from the phosphate family. Images posted were taken from articles cited within this post.

You will often find websites that talk about P toxicity as saying that it is rare or that what it causes is mainly problems with other elements. In general increases in P concentration can cause problems with other elements particularly because the solubility of dihydrogen phosphate salts (H2PO4), salts that form with the ionic form of phosphate that’s mainly present around the pH values used in hydroponics (5.5-6.5) can be very insoluble. You will struggle to find solubility values for heavy metal dihydrogen phosphates, but Fe, Zn and Cu dihydrogen phosphates can be reasonably presumed to be poorly soluble. However calcium dihydrogen phosphate has a solubility of 20g/L at 25°C and is therefore very soluble, so no problems with Ca due to having a lot of phosphorous (this salt is also known as mono calcium phosphate).

The solubility of Ca dihydrogen phosphate is in fact very important because rock phosphate – tricalcium phosphate – is one of the main sources of phosphorous in soil and it dissolves to form protonated phosphate species at the pH usually created around plant roots. This means that many plants evolved with very large occasional concentrations of dihydrogen phosphate around them and therefore they generated mechanisms to down-regulate the uptake of phosphorous from really high concentrations.

There is strong evidence about the above. In fact plants that evolved in phosphorous-poor soils did not evolve mechanisms for down-regulation and do exhibit P toxicity even at moderate concentrations of this element. A few plants native to Australia exhibit this behavior, you can read more about this here. Due to this fact many plants can be cultured in media that is amended with fertilizers that generate large local concentrations of phosphorous when watered without showing any strongly negative effects. Note however that plants will eliminate these down-regulation mechanisms significantly if they are in a P deficient media and if you feed them P rapidly you can cause P toxicity just because the plant couldn’t react fast enough to the large increase in P concentration. See for example this study using P deficient Barley which accumulated toxic levels of P upon supplementation although this did not happen when the plants were constantly exposed to high P levels.

In hydroponics we do see excess of P manifest itself as deficiencies of other elements because of the solubility issues for heavy metal acid phosphates mentioned above. Several studies show the strong link between P concentration and the availability of some micro-elements. For example this paper shows the relationship between P and Zn and how the relationship corresponds with Zn phosphate precipitation in the roots. However if heavy metals are properly chelated we in fact don’t see these problems. I have made experiments with plants – basil and mint – cultivated in 600 ppm of P where I have failed to see any significant problems although I have failed to find any papers that describe experiments under such extreme P concentrations.

Is more P always better then? Studies in tomatoes show better responses to salinity at higher P concentrations (for example here). Although the highest concentration tested here is 61 ppm (2mM) which is higher than but still close to what is generally used in hydroponic culture of tomato plants (30-50 ppm). Tabasco pepper has also been found to grow better under higher P concentrations (see here). A study varying P concentration in hob marjoram found lower essential oil concentrations at higher P levels, although these levels are around 60 ppm as well. Lettuce on the other hand shows increases of sesquiterpene lactones at high P levels (see here). There are a few publications about P toxicity in higher plants – notably this one about tomatoes – where problems caused by P are generally associated with the previously mentioned micronutrient issues and P concentrations in leaf tissue above 1%.

In summary P toxicity depends heavily on plant type and its ability to regulate P uptake, it is also most likely heavily dependent on micronutrient concentration and the strength and stability of the chelating agents used to prevent the precipitation of heavy metal phosphates. There are no studies I could find with P under very high concentrations (>=20mM) using chelated heavy metal sources so this is an interesting topic for research for anyone interested in exploring the limits of P uptake.




A simple Arduino based sensor monitoring platform for Hydroponics

Last time I posted about automation I talked about how I use an Arduino to automate the monitoring and management of my home hydroponic system. Today I want to talk about how you can build an Arduino based station to monitor the most important variables of your hydroponic crop without having to solder anything, use complicated bread board setups or learn to how to do any coding. I will walk you through some of the steps to build the system, talk about the parts you need and show you the code you need to run to have this setup work.

A basic sensor monitoring application for hydroponics should be able to get the most critical information needed to grow a crop successfully. The basic variables you would want to monitor to achieve this goal would be: temperature, humidity, carbon dioxide concentration, pH and electrical conductivity. An Arduino micro-controller can help you achieve all these goals at a reduced cost when compared with commercially available monitoring solutions of the same quality.

The list above contains all the pieces you need to get this to work. This includes the Arduino plus an LCD display that we will use to be able to read the information we obtain from the sensors. I have included links to the pieces at the dfrobot site (one of my favorite sources for DIY electronics) but you can definitely get them elsewhere if you prefer. The pH sensor included here is of industrial quality while the EC sensor has a lower quality level. However I have been able to use both for extended periods of time without anything else than a calibration around once every 2 months. If you want you can also purchase an industrial quality EC probe if you find the prove from the included Gravity kit to be insufficient for your needs.

The cool thing about this setup is that the LCD screen already contains all the connections we need for the sensors. The bottom part contains numbered analog inputs while the left part contains numbered digital inputs. In this setup we have two digital sensors – the DHT22 humidity/temperature sensor and the solution temperature sensor that comes with the EC sensor – and three analog sensors, which are pH, EC and CO2. I have put some text on the image to show you exactly where you should connect the sensors according to the code, make sure the orders of the colors on the wires match the colors on the connector in the LCD screen. The Arduino code contains some defines with the pins for each sensor so you can just change those numbers if you want to connect the sensors in different places.

//Libraries
#include <DHT.h>;
#include <U8glib.h>
#include <stdio.h>
#include <OneWire.h>
#include <Wire.h>
#include <Arduino.h>
#include <Adafruit_Sensor.h>

//PINS
#define DHT_PIN        5          // DHT pin
#define DHTTYPE        DHT22      // DHT 22  (AM2302)
#define PH_PIN         2          //pH meter pin
#define CO2_PIN        3          //ORP meter pin
#define EC_PIN         1          //EC meter pin
#define DS18B20_PIN    6          //EC solution temperature pin

// AVERAGING VALUES
#define MEDIAN_SAMPLE 8
#define MEASUREMENTS_TAKEN 100

// EC - solution temperature variables
#define StartConvert 0
#define ReadTemperature 1

// EC values // CHANGE THESE PARAMETERS FOR EC PROBE CALIBRATION
#define EC_PARAM_A 0.00754256

//pH values // CHANGE THESE PARAMETERS FOR PH PROBE CALIBRATION
#define PH_PARAM_A 1.0
#define PH_PARAM_B 0.0

#define XCOL_SET 55
#define XCOL_SET2 65
#define XCOL_SET_UNITS 85

//--------------------------

DHT dht(DHT_PIN, DHTTYPE); 
U8GLIB_NHD_C12864 u8g(13, 11, 10, 9, 8); 
unsigned long int avgValue;  
float b, phValue;
int buf[MEASUREMENTS_TAKEN],tmp;
int chk;
float hum;  
float temp;
unsigned int AnalogAverage = 0,averageVoltage=0; 
float solution_temp,ECcurrent; 
unsigned int levelAverage;
float co2;
OneWire ds(DS18B20_PIN); 

//--------------------------

void draw() {
  u8g.setFont(u8g_font_04b_03); 
  
  u8g.drawStr( 0,11,"Temp:");
  u8g.setPrintPos(XCOL_SET,11);
  u8g.print(temp); 
  u8g.drawStr( XCOL_SET_UNITS, 11,"C" ); 
  
  u8g.drawStr(0,21,"Humidity:");
  u8g.setPrintPos(XCOL_SET,21);
  u8g.print(hum);
  u8g.drawStr( XCOL_SET_UNITS,21,"%" );
  
  u8g.drawStr(0,31,"pH:");
  u8g.setPrintPos(XCOL_SET,31);
  u8g.print(phValue);
  
  u8g.drawStr(0,41,"EC:");
  u8g.setPrintPos(XCOL_SET,41);
  u8g.print(ECcurrent);
  u8g.drawStr( XCOL_SET_UNITS,41,"mS/cm" );
  
  u8g.drawStr(0,51,"Sol.Temp:");
  u8g.setPrintPos(XCOL_SET,51);
  u8g.print(solution_temp);
  u8g.drawStr( XCOL_SET_UNITS,51,"C" );
  
  u8g.drawStr(0,61,"CO2:");
  u8g.setPrintPos(XCOL_SET,61);
  u8g.print(co2);
  u8g.drawStr( XCOL_SET_UNITS,61,"ppm" );
  
}

float TempProcess(bool ch)
{
  static byte data[12];
  static byte addr[8];
  static float TemperatureSum;
  if(!ch){
          if ( !ds.search(addr)) {
              ds.reset_search();
              return 0;
          }      
          if ( OneWire::crc8( addr, 7) != addr[7]) {
              return 0;
          }        
          if ( addr[0] != 0x10 && addr[0] != 0x28) {
              return 0;
          }      
          ds.reset();
          ds.select(addr);
          ds.write(0x44,1); 
  }
  else{  
          byte present = ds.reset();
          ds.select(addr);    
          ds.write(0xBE);           
          for (int i = 0; i < 9; i++) { 
            data[i] = ds.read();
          }         
          ds.reset_search();           
          byte MSB = data[1];
          byte LSB = data[0];        
          float tempRead = ((MSB << 8) | LSB); 
          TemperatureSum = tempRead / 16;
    }
          return TemperatureSum;  
}

void calculateAnalogAverage(int pin){
 AnalogAverage = 0;
  
  for(int i=0;i<MEASUREMENTS_TAKEN;i++)       
  { 
    buf[i]=analogRead(pin);
    delay(10);
  }
  for(int i=0;i<MEASUREMENTS_TAKEN-1;i++)        
  {
    for(int j=i+1;j<MEASUREMENTS_TAKEN;j++)
    {
      if(buf[i]>buf[j])
      {
        tmp=buf[i];
        buf[i]=buf[j];
        buf[j]=tmp;
      }
    }
  }
  
  avgValue=0;
  for(int i=(MEASUREMENTS_TAKEN/2)-(MEDIAN_SAMPLE/2);i<(MEASUREMENTS_TAKEN/2)+(MEDIAN_SAMPLE/2);i++){                     
    avgValue+=buf[i];
  }
    
  AnalogAverage = avgValue/MEDIAN_SAMPLE ; 
}

void read_pH(){
  
  calculateAnalogAverage(PH_PIN);
  phValue=(float)AnalogAverage*5.0/1024; 
  phValue=PH_PARAM_A*phValue+PH_PARAM_B;    
}

void read_EC(){
  
  calculateAnalogAverage(EC_PIN);
  
  solution_temp = TempProcess(ReadTemperature);  
  TempProcess(StartConvert);                   
  
  averageVoltage=AnalogAverage*(float)5000/1024;
  float TempCoefficient=1.0+0.0185*(solution_temp-25.0);   
  float CoefficientVolatge=(float)averageVoltage*TempCoefficient;   
  
  ECcurrent=EC_PARAM_A*CoefficientVolatge;     
}

void read_CO2(){
  float voltage;
  float voltage_difference;
  calculateAnalogAverage(CO2_PIN); 
  voltage = AnalogAverage*(5000/1024.0); 
  
  if(voltage == 0)
  {
    co2=-100.0;
  }
  else if(voltage < 400)
  {
    co2=0.0;
  }
  else
  {
    voltage_difference=voltage-400;
    co2=voltage_difference*50.0/16.0;
  }
}

void setup()
{
    pinMode(13,OUTPUT);  
    Serial.begin(9600);
    
    dht.begin();
    u8g.setContrast(0);
    u8g.setRot180();
    TempProcess(StartConvert);   
}

void loop()
{
 
  digitalWrite(13, HIGH);       
  delay(800);
  digitalWrite(13, LOW);   
    
  hum = dht.readHumidity();
  temp= dht.readTemperature(); 
  read_pH();
  read_EC();
  read_CO2();

  u8g.firstPage();
    do  {
      draw();
    } 
      while( u8g.nextPage() );          
      
}

After you connect the sensors you can then upload the code above using the Arduino IDE to your Arduino via USB. You will need to install the following Arduino libraries to get it to compile and upload:

After you upload this to your Arduino it should start and show you a screen with the temperature, humidity, pH, EC and carbon dioxide readings. The carbon dioxide concentration might show as -100 in the beginning, which simply means that the sensor is heating up (it requires a few minutes before it can start giving readings).

It is also worth noting that you should calibrate your pH sensor. To do this you should read the pH of a 7.0 buffer (M7) – record the value you get – and then repeat the process with a pH 4.0 buffer (M4). You can then change the PH_PARAM_A and PH_PARAM_B values in the code (right at the beginning) to make the sensor match your measurements. The PH_PARAM_A parameter should be equal to 3/(M7-M4) while PH_PARAM_B should be 7-M7*PH_PARAM_A. If you ever need to recalibrate set PH_PARAM_A to 1 and PH_PARAM_B to 0 and repeat the process. For the EC sensor you should perform a calibration using the 1.412 mS/cm solution that comes with the sensor and then change EC_PARAM_A so that your sensor matches this reading (1.412/(MEC/0.00754256)).

With this new monitoring station you should now have a powerful tool to monitor your hydroponic system and make sure everything is where you want it. Of course making the arduino intereact with a computer to record these values and then implementing control mechanisms using fans, peristaltic pumps, water pumps, humidifiers/dehumidifiers and other appliances is the next step in complexity.

 




What is the effect of amino acids in hydroponics?

It is very common for hydroponic nutrient manufacturers to add amino acids to their products. They often mention significant benefits that range from strengthening plants to greatly increasing yields or product quality but they rarely mention any peer reviewed evidence studying these effects. Today we are going to look at the use of amino acid applications in hydroponic culture and the effects that amino acids have been shown to have when used in a variety of different crop types. We will see some of the benefits and the problems that they have shown to cause as well and we’ll discuss whether it is actually worth it to apply them in a hydroponic nutrient solution.

Amino acids – which I am going to use here to refer to L-alpha amino acids – are basically organic molecules that are used as the basic block for protein construction in all life forms. Plants are able to synthesize all the amino acids they need internally while in the case of animals many of these amino acids need to come from other animal or vegetable sources. However since amino acids can be added to nutrient solutions and plants can absorb them (see here) it is interesting to wonder what the effects they might have.

There are two ways in which amino acids can affect a hydroponic crop. They may be absorbed and used directly by the plant or they may create a chelate with a metal ion and affect that metal’s absorption. It is very difficult to separate both effects – except when specific metal absorption studies are carried out – so the effect on yields is generally a combination of these two. The specific amino acids used and their proportion are also critical to these effects as both plant absorption and the stability of metal chelates depend on the exact structure of the amino acids in solution.

There is significant evidence that amino acid applications reduce nitrate assimilation (see here, here and here) this is not surprising given that amino acids compete with nitrate in the nitrogen cycle and may be more readily assimilated by plants. This seems to be especially the case if nitrate concentrations are low and the plants are N deprived. The effect is most important for glutamine, not surprising as glutamate synthesis is basically the mechanism used for ammonium incorporation by plants.

There is also evidence that amino acids can help plants under stress conditions. For example strawberries in autotoxic conditions – meaning that they have made a nutrient solution toxic after a lot of recirculation – benefited greatly from an amino acid cocktail application (here) and Canola plants have shown to have increased yields under saline conditions with proline applications (here). Plants under heavy metal stress can also benefit from the presence of amino acid, for example rice seedling have shown to benefit from amino acid applications under cadmium stress (here).

There are also limited studies in the use of amino acids as metal chelates in hydroponics. A 2012 study (here) compared different Fe chelates with Fe EDTA and showed that some of these chelates work better than the traditional EDTA chelate in Fe absorption. Fe glycine showed the best absorption across roots and shoots plus the best yields in tomatoes (second image in this post). This shows that Fe glycine may be a good candidate for the replacement of Fe EDTA in hydroponic solutions.  Another study (here) also compared different Cu containing amino acid chelates and found that cysteine may be effectively used for Cu fertilization and phytoremediation.

Is it worth it to apply amino acids in hydroponics? This may depend on the exact conditions the plants are facing. While amino acids have proved beneficial for the assimilation of specific nutrients – like Fe and Cu – or the alleviation of some stress conditions (salinity, autotoxicity), there isn’t any strong evidence suggesting wide range beneficial effects under normal plant growing conditions, especially if these are close to ideal. In normal hydroponic solutions introducing large amounts of amino acids may even have significant negative effects due to their effect on ion absorption and N metabolism. Further evidence is required before general recommendations for exogenous amino acid applications can be made.

This doesn’t mean that amino acids might not be beneficial under normal conditions, just that we have no evidence yet showing which amino acid profiles might work best for which plants and under what concentrations and we do know that there can be potentially harmful effects if these parameters are not studied carefully.